China High Speed 1500rpm Helical Gearbox 1: 30 Ratio Speed Gearbox Variator with Best Sales

Solution Description

Large velocity 1500rpm helical gearbox 1:30 ratio speed gearbox Variator

Production description:

UDL series velocity variator design is compromised the worldwide sophisticated technologies. The main characteristics of UDL velocity variator as subsequent:

Adjust speed precision .5-1 rpm/min
Velocity ratio one: 1.4 to 1: 7
Features Very good energy and long life application
Alter the speed Conveniently
Could be operating repeatedly, good and unfavorable operating immediately, smooth in driving, stable in functionality and lower in sound.
Entire in sealing and suitable for any atmosphere
Compact in construction and tiny.
Large-high quality aluminium alloy die casting into condition, good-seeking in look, gentle in fat and it in no way will get rusty.
Excellent in adaptation UDL collection variator can be blended with all kinds of speed reducers, as to attain minimal stepless velocity-altering.

 

Parameters: 

Models Electricity Ratio Output velocity(n2)* Output torque Output shaft dia.  Output flange dia. 
Udl002 .18kw 1.6~8.2 800~170r/min 1.5~3n. M Φ11 Φ140
Udl005 .25kw 1.4~7 a thousand~200r/min 2.2~6n. M Φ14 Φ160
Udl005 .37kw 1.4~seven 1000~200r/min three~6n. M Φ14 Φ160
Udl571 .55kw 1.4~seven one thousand~200r/min four~8n. M Φ19 Φ200
Udl571 .75kw 1.4~7 one thousand~200r/min 6~12n. M Φ19 Φ200 

Commeicial info:

MOQ 1 Piece
Deal Plywood Scenario/Wood Situation
Delivery twenty-25 times
Payment Conditions FOB, CIF, CFR
Payment Strategies T/T, 30% in advance, 70% ahead of shipping
Shipping and delivery Port ZheJiang

Materials:
Housing: Aluminium or ht250 forged iron.
Gear: 20crmnti h, higher grade allo with carburization, floor hardness: fifty eight-62HRC, center hardness: 33-48HRC
Grinding precision quality: ISO1328-1: 1995 course 5-6, surfaceness: .8, carburization depth: .6-1.5mm
Bearing: 42CrMo


Organization profile:

Company: HangZhou CZPT machinery Co., Ltd—a joint-undertaking business
Employmee: Much more than 3000, complex workers have 1/3 intotal
Organization scope: P/RV/R/F/K/HB series gear units, AC motor and micro-planetary gearbox, ATA collection hanging shaft-mounted gearbox
Manufacturing facility square: .6million square meters
Industry share: South The usa, Europe, the Middle East, southeast Asia and other nations

Our Superiority:
1. Shipping and delivery on Time.
2. Professional Provider: Custom-made is our advantage.
3. Very good Quality.
4. Quick and Low Expense Provide: Extended-term cooperated transport forwarders.

Our Providers:

Pre-sale companies 1. Select products model.
two.Style and manufacture products in accordance to clients’ special prerequisite.
3.Train specialized individual for customers
Services throughout offering one.Pre-verify and acknowledge items ahead of shipping.
2. Aid clientele to draft solving strategies
After-sale solutions 1.Help customers to put together for the 1st design plan.
2. Practice the first-line operators.
three.Take initiative to eradicate the trouble quickly.
four. Supply complex exchanging.

Client browsing:

FAQ:
1.Q:What sorts of gearbox can you generate for us?
A:Major products of our firm: UDL series velocity variator,RV collection worm gear reducer, ATA collection shaft mounted gearbox, X,B sequence gear reducer,
P collection planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred types and 1000’s of technical specs
two.Q:Can you make as per custom drawing?
A: Sure, we supply custom-made service for clients.
three.Q:What is your conditions of payment ?
A: 30% Advance payment by T/T right after signing the contract.70% ahead of shipping and delivery
four.Q:What is your MOQ?
A: 1 Set

If you have any demand for our items remember to really feel free to make contact with me

Application: Machinery
Function: Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Stepless

###

Customization:

###

Adjust speed precision 0.5-1 rpm/min
Speed ratio 1: 1.4 to 1: 7
Features Good strength and long life application
Adjust the speed Conveniently
Could be running continuously, positive and negative running directly, smooth in driving, stable in performance and low in noise.
Full in sealing and suitable for any environment
Compact in structure and small.
High-quality aluminium alloy die casting into shape, good-looking in appearance, light in weight and it never gets rusty.
Good in adaptation UDL series variator can be combined with all kinds of speed reducers, as to achieve low stepless speed-changing.

###

Models Power Ratio Output speed(n2)* Output torque Output shaft dia.  Output flange dia. 
Udl002 0.18kw 1.6~8.2 800~170r/min 1.5~3n. M Φ11 Φ140
Udl005 0.25kw 1.4~7 1000~200r/min 2.2~6n. M Φ14 Φ160
Udl005 0.37kw 1.4~7 1000~200r/min 3~6n. M Φ14 Φ160
Udl010 0.55kw 1.4~7 1000~200r/min 4~8n. M Φ19 Φ200
Udl010 0.75kw 1.4~7 1000~200r/min 6~12n. M Φ19 Φ200 

###

MOQ 1 Piece
Package Plywood Case/Wooden Case
Delivery 20-25 days
Payment Terms FOB, CIF, CFR
Payment Methods T/T, 30% in advance, 70% before delivery
Shipping Port Shanghai

###

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.
Application: Machinery
Function: Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Stepless

###

Customization:

###

Adjust speed precision 0.5-1 rpm/min
Speed ratio 1: 1.4 to 1: 7
Features Good strength and long life application
Adjust the speed Conveniently
Could be running continuously, positive and negative running directly, smooth in driving, stable in performance and low in noise.
Full in sealing and suitable for any environment
Compact in structure and small.
High-quality aluminium alloy die casting into shape, good-looking in appearance, light in weight and it never gets rusty.
Good in adaptation UDL series variator can be combined with all kinds of speed reducers, as to achieve low stepless speed-changing.

###

Models Power Ratio Output speed(n2)* Output torque Output shaft dia.  Output flange dia. 
Udl002 0.18kw 1.6~8.2 800~170r/min 1.5~3n. M Φ11 Φ140
Udl005 0.25kw 1.4~7 1000~200r/min 2.2~6n. M Φ14 Φ160
Udl005 0.37kw 1.4~7 1000~200r/min 3~6n. M Φ14 Φ160
Udl010 0.55kw 1.4~7 1000~200r/min 4~8n. M Φ19 Φ200
Udl010 0.75kw 1.4~7 1000~200r/min 6~12n. M Φ19 Φ200 

###

MOQ 1 Piece
Package Plywood Case/Wooden Case
Delivery 20-25 days
Payment Terms FOB, CIF, CFR
Payment Methods T/T, 30% in advance, 70% before delivery
Shipping Port Shanghai

###

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

Worm gear reducer

A worm gear reducer is a gear reducer that uses a worm gear train to reduce the required force. Unlike traditional gear reducers, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducers have some drawbacks, including their tendency to lock up when reversing.
worm_reducer

high efficiency

High-efficiency worm reducers are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducers, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducers, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducers has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducers, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducers also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducers are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.

low noise

Low-noise worm gear reducers are designed to reduce noise in industrial applications. This type of reducer uses fewer bearings and can work in various mounting positions. Typically, a worm reducer is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer will be lower than other types.
A worm gear reducer can be integrated into the electric power steering system to reduce noise. Worm reducers can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer.
Worm gear reducers can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducers are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducers, making them easier to install.
Worm gear reducers are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducers. The worm gear ratio is standard, and the size of the worm gear reducer is universal. Also, worm gear reducers do not need to be sized for a specific purpose, unlike other load interruptions.
worm_reducer

pocket

A worm gear reducer is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducers are prone to leaks, usually caused by design flaws.
Worm gear reducers are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducers are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducers reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.

Self-locking function

The worm reducer is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer with a self-locking function is a very efficient machine tool.
Worm gear reducers can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducers can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
worm_reducer

high gear ratio

Worm reducers are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducers can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Nissei compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducers are also more shock-resistant.
China High Speed 1500rpm Helical Gearbox 1: 30 Ratio Speed Gearbox Variator     with Best Sales China High Speed 1500rpm Helical Gearbox 1: 30 Ratio Speed Gearbox Variator     with Best Sales
editor by czh2022-12-26