China 100L-5000L Shampoo Liquid Soap Detergent Making Machine Mixing Tank Homogenizer Mixer Production Line Shampoo Mixer Blender worm gear box design

Mixer Type: Homogenizer
Barrel Volume (L): 1000L
Material Processed: Chemicals, Food, Medicine
Max. Loading Volume (L): 5000 L
Range of Spindle Speed(r.p.m): 0 – 32000 r.p.m
Weight (KG): 12000 KG
Material: SUS304, SUS304L, SUS316, SUS316L
Condition: New
Product Type: Shampoo
Application: Liquid
Additional Capabilities: agitator with mixing
Voltage: 120V/220V/380V/440V
Dimension(L*W*H): 700*200*430mm
Power (kW): 7.5 kW
Warranty: 1 Year
Key Selling Points: Multifunctional
Applicable Industries: Manufacturing Plant
Showroom Location: United Kingdom, United States, Italy, France, Viet Nam, Philippines, Brazil, Indonesia, Thailand, South Korea, Japan, Malaysia, Australia
Marketing Type: Ordinary Product
Machinery Test Report: Provided
Video outgoing-inspection: Provided
Warranty of core components: 1 Year
Core Components: Motor, Gear, Pressure vessel, Gearbox, Pump, PLC, Hot selling Children electric car gearbox with motor reducer for child ride on car 550 engine gear box Bearing, Engine, Other
Function: Mixer Homogenizer Emulsifer
Control: PLC+ Touch Screen/Button Panel
Mixing speed: 0-65r/min
Capacity: 25-6000L, can be customized
Homogenizer Speed: 3000r/min
Heating method: Steam electric heating
Be suitable for: Liquid soap, shampoo hand sanitizer,etc
Speed control: Stepless speed variation device,adjustable
Discharge: Bottom discharge
Advantage: Energy saving consumption and shortening
Packaging Details: Wood packing
Port: HangZhou Port

300L 500L 1000L Factory Price Liquid Dish Soap Making Machine Liquid Detergent Chemical Stainless Steel Mixing Tank Mixer1. Stainless steel mixing tank could be used in food, beverage, pharmacy, wine and alcohol etc industries. The inside surface finish of stainless steel mixing tank is Mirror polished, Ra<0.4um. The welding are polished to ground smooth. 2. There are various agitator options of stainless steel mixing tank: impeller type, Anchor type, Turbine type, High shear mixer, magnetic mixer. The mixing tank could be made with or without jacket.3. Stainless Steel Mixing Tank has mixing agitator,bottom homogenizer,stainless steel jacket tank shell,motor,electric control box,operation platform,staircase,etc.4. The scraper type agitator mixing adopts the frequency converter for speed adjustment , SLTM small gearmotor so that high quality products of different processes according to customer requirements.5.The diversified high-speed homogenizer can powerfully mix CZPT and liquid raw materials and can rapidly dissolve many indissoluble materials such as AES , AESA , LSA , etc. during the liquid detergent production process so as to save energy consumption and shorten production period. High Shear Homoegnizer adopts German Technology, 0~3500rpm variable speed, and maximum speed can reach to 4500rpm,the shear degree is about 0.2~5um.6.The tank body is welded by imported three-layer stainless steel plate. The tank body and the pipes adopt mirror polishing or matte finish , which fully conforms to GMP requirements.7.According to customer requirement , the tank can heat and cool materials. The heating way including steam heating and electric heating. Easy to discharge , bottom direct discharge or by transfer pump.8.We can choose PLC automatic control system ,or manual button control box,it depends CZPT your demand. Dear all, thank you for visiting our web. Hope you can find what you need here. For a more efficient communication, please refer to the following question when sending the inquiry. 1. What is your product? (liquid soap, or shampoo or ?) 2. What is the capacity you need?3. Is your product highly corrosive? 4. Does the product needs heating when mixing?

Is a worm gear reducer right for your application?

If you're interested in gear reduction and wondering if a worm gear reducer is right for your application, you've come to the right place. This gear reducer is efficient and compact. In addition, it has small clearances and is easy to install. Let's take a closer look.

This is a reducer

Worm reducer is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it's important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducers require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducers produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducers, so they can be used in tight spaces and applications where space is limited.

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Worm gear reducers are an excellent choice for applications requiring high torque and low speeds. These reducers are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they're easy to maintain, which means they're an excellent choice for a variety of applications.
Worm gear reducers are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducers are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducers are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducers have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.

It is high efficiency

When a worm reducer is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer is typically much hotter than a hypoid reducer, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducers are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducers have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer can produce the same amount of output as a 1/2 HP hypoid reducer. A Nissei Corporation study compared the two types of reducers, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer.
The efficiency of a worm gear reducer depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer also have an impact on its efficiency. As a result, worm gear reducers should be used with the right type of lubricant.
In a worm gear reducer, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer is also quiet and has a low friction coefficient.

It has a low clearance

Worm Reducers are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.

It has a high torque to weight ratio

The worm gear reducer is a versatile gear train that provides a high torque-to-weight ratio. These reducers are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducers are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducers, worm gear reducers are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducers are one of the most popular types of reducers. It provides high torque and high speed ratio in a compact package. These reducers are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducers come in a variety of shapes and sizes, including parallel shaft reducers and planetary worm reducers. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.

editor by Cx 2023-07-13